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The chain mail, those impressive flexible and resistant armors formed by thousands of small interlocking rings, have captured the imagination of humanity for centuries. They are a testament to the ingenuity and craftsmanship of bygone eras. But have you ever stopped to think about the fundamental piece that makes them up: the rings? Understanding rings is crucial to appreciating chain mail to its fullest extent, whether from a historical perspective, for recreation, or even if you venture to create your own.
This article will guide you through the fascinating world of chain mail rings, from its origins to the different types and the meticulous process of its preparation and maintenance. If you are thinking of making your own chain mail, an executioner, gloves or leg protection, you will need, in addition to the rings, some pliers and a lot of patience.
A Journey Through Time: The Story of the Chainmail Rings
Although its exact origin is uncertain, the oldest finds of chain mail date back to the 4th century BC. in Celtic cultures of Europe. The Gauls or Celts are recognized as the inventors of chain mail. The Romans soon adopted this innovative form of protection, calling it Lorica Hamata, and used it extensively throughout their empire. They often combined stamped rings with riveted or welded rings. Roman chain mail usually used 6 mm rings inner diameter (ID), resulting in a thinner and stronger fabric, allowing up to 30% lighter armor without sacrificing protection.

During the Middle Ages, chain mail reached its peak in Europe, becoming a symbol of chivalry. The most widespread pattern in medieval Europe was the «4 in 1«, where each ring connects with four others. However, there were also other techniques. With technological advancement, chain mail saw a slow decline, but its legacy endures, and its technique is applied even today in modern protective clothing.
Choosing the Correct Rings: Material, Shape and Closure
If you plan to purchase or create chain mail, the choice of rings is essential and will determine the quality, authenticity and functionality of the final piece. The rings differ mainly in their material, shape and closing technique. You can save a lot of time if you buy the rings already made, since you will only have to join them together.

material
- Carbon steel: It is the most historically authentic material, but requires regular care to prevent rust.
- Spring steel: It offers high resistance and less tendency to rust.
- Aluminum: Much lighter, ideal for LARP (Live Action Role Playing) or costumes. An aluminum haubergeon can weigh less than half as much as a steel one.
- Coating: The rings can be without coating (the most authentic), galvanized (they reduce oxidation, but it is a modern and visually noticeable addition) or blued (they offer a good look and light protection).
Shape and Inner Diameter (ID)
The rings can be round or flat. The flat ones, which are flattened by hammering, can distribute the force better and be more resistant. Regarding the inner diameter, the most common are 6 mm, 8 mm and 9 mm. A smaller ID results in a tighter and therefore stronger weave, although more rings are needed for the same surface area.
Closing Technique
- Rings without riveting (butt):They just bend. They are the cheapest and fastest, but offer the least resistance.
- Riveted rings: The ends overlap and are joined with a small rivet. They are the most robust and offer greater protection.
- Die-cut rings (solid): They are cut from a single piece of metal and cannot be opened.
- Welded rings: A newer method that offers a good balance between stability and production effort.
The Art of Weaving Your Own Chainmail
Making chain mail is a task that requires patience, endurance and dedication. Specialized blacksmiths, known as "sarwürker" in the Middle Ages, enjoyed great prestige. To get started, you'll need at least two pliers, a wire cutter, and a chuck. To join the rings, the most common procedure is the "4 in 1" pattern.

The process is simple: you take one open ring and enter four closed rings in it, and then you close the open ring. This way you will have the first "quintet." When you have a few, you can join them using another ring and so on, until you form a chain. To join two chains, use another open jump ring and pass it through the two bottom rings of the bottom chain and the two bottom rings of the top chain.

If you have achieved it, you can now make meshes. All that's left is to spread the fabric wherever you want. And begin the design of the piece you want to assemble, whether gloves, chain mail or any other protection.



Care and Repair of your Ring Armor
Like any armor, chain mail requires constant maintenance to preserve its durability and effectiveness. Regular cleaning and oiling are essential to prevent rust and ensure the mobility of the rings. If your chain mail is made of bare steel, oiling it occasionally will prevent rust problems.
It is inevitable that, with use, some rings become loose or damaged. Fortunately, repairing chain mail is a relatively simple process.
Repair of rings
- For chain mail without riveting: Simply open a new ring, place it where needed and close it with pliers.
- For riveted chain mail: The process is similar, but once the new ring is bent and closed, you must insert and secure the rivet with special pliers.
The Legacy of the Ring
The chain mail rings They are much more than just pieces of metal; They are the basis of armor that redefined war and became a cultural symbol. Its seemingly simple design hides complex engineering and a rich history, demonstrating how craftsmanship and human ingenuity can create innovations that endure through the millennia. Understanding the different types of rings and their manufacturing process not only enriches our historical knowledge, but also connects us with the art and dedication of those who forged and wove them centuries ago.
If you would like to start your own project or are simply looking to add an authentic piece of protection to your collection, we invite you to explore our wide selection of rings for chain mail, chain mail and executioners. You will find everything you need to bring your projects to life, from loose rings to complete pieces already made, all with the quality and authenticity you are looking for.
